Balanced Double Effect Evaporator
Application
Equipment Structure:
It is composed of first-effect heater, first -effect evaporation chamber, second-effect heater, second - effect evaporation chambe, condensing cooler, vacuum solvent recovery tank, (plate heat exchanger, vacuum buffer tank).
Technical Parameter
|
Specification |
1000 |
2000 |
2500 |
3000 |
|
Evaporation capacity (Water basis) |
1000 Kg/h |
2000 Kg/h |
2500 Kg/h |
3000 Kg/h |
|
Steam pressure |
0.25 MPa |
|||
|
Steam consumption |
≈550 Kg/h |
≈1100 Kg/h |
≈1375 Kg/h |
≈1650 Kg/h |
|
Cooling water consumption |
35 T/h |
70 T/h |
88 T/h |
105 T/h |
|
Vacuum degree |
-0.06～-0.095 |
|||
|
Gas throughput |
280 m³/h |
400 m³/h |
400 m³/h |
500 m³/h |
|
Evaporation temperature |
First effect |
45 ~ 60℃ |
||
|
Second effect |
75 ~ 80℃ |
|||
|
Overall Dimensions (Length * width * height) (m) |
7.0*1.33*4.2 |
8.0*1.6*5.4 |
8.2*1.55*6.3 |
8.3*1.6*5.5 |
|
Note: The above parameters are approximate data and will be customized according to the customer's design specifications. |
||||
Working Principle
Under vacuum conditions, material is continuously drawn from the storage tank and heated via the primary tube heat exchanger. The material is then circulated between this primary exchanger and the evaporation chamber by thermal action.
The resulting secondary steam enters the shell side of the secondary heat exchanger through the vacuum line, where it heats the material inside the secondary shell.
Any uncondensed primary secondary steam, along with the secondary steam generated in the second stage, continues to be concentrated in the condenser until the target density is achieved.
The dual-effect concentrator extracts a portion of the secondary steam from the first effect, mixes it with depressurized and cooled saturated steam, then reheats and pressurizes the mixture before reusing it as the heat source for the first effect. This process further enhances energy efficiency.
Features
The evaporation process employs a negative-pressure external heating natural circulation method, delivering fast evaporation speed and a high concentration ratio of up to 1.1–1.3 (based on typical Chinese herbal extract applications).
The dual-effect evaporation system reuses secondary steam, reducing overall energy consumption by 40% compared to single-effect concentrators, and achieving full investment recovery through annual energy savings.
The system supports multiple operational modes, including single-effect, dual-effect, batch, or continuous feeding, offering flexible adaptation to varying production needs.
An advanced three-dimensional vortex evaporation technology ensures high operational efficiency and smooth, vibration-free equipment performance.
With an optimized length-to-diameter ratio design, the equipment effectively prevents material carry-over and coking, while minimizing medicinal ingredient loss.
Scope Of Application
◆ This concentrator is ideal for concentrating liquid materials including traditional Chinese medicine, Western pharmaceuticals, starch sugars, and food and dairy products. It is particularly well-suited for the low-temperature vacuum concentration of heat-sensitive substances.
Hot Tags: balanced double effect evaporator, China balanced double effect evaporator manufacturers, suppliers, factory, concentrator evaporator, Double Effect Falling Film Evaporator, Heat Pump Doulbe Effect Evaporator, Rising Film Evaporator, Single effect External Circulation Vacuum Evaporator, Triple Effect Falling Film Evaporator
Send Inquiry
